Technology/Recycling Process

Recycling Process

Internationally advanced pyrolysis technology for efficient carbon fiber regeneration

Process Overview

Our recycling process uses internationally advanced pyrolysis technology, achieving efficient decomposition and fiber recovery through precise temperature and atmosphere control. The entire process has been validated over many years, featuring high recovery rates, low energy consumption, and environmental sustainability.

Process Flow

01

Waste Collection & Sorting

Collect carbon fiber composite waste and sort by resin type

  • Source tracing: Aerospace, automotive, sports equipment industrial waste
  • Classification standards: Thermoset, thermoplastic, water-soluble resin systems
  • Pre-treatment: Cutting, cleaning, drying
02

Catalytic Pyrolysis

Introduce catalytic medium for high-temperature pyrolysis to decompose resin matrix

  • Temperature control: 400-500°C precise control
  • Eco-friendly catalysis: non-toxic and harmless catalyst
  • Smart regulation: adjust processing time based on resin type
03

Surface Treatment

Surface activation treatment for recycled fibers to enhance interfacial bonding

  • Surface activation: Improve fiber-resin interfacial bonding
  • Sizing treatment: Custom sizing based on application needs
  • Performance optimization: Maintain fiber mechanical properties
04

Quality Inspection

Strict quality control system to ensure product consistency

  • Mechanical testing: Tensile strength, modulus testing
  • Surface analysis: SEM, XPS and other characterization methods
  • Batch traceability: Complete quality traceability system
05

Product Processing

Chopping, pelletizing and other processing based on customer needs

  • Chopping: 3-50mm various specifications
  • Pelletizing: Modified pellet production
  • Custom service: Meet special application needs

Process Diagram

Waste Collection & Sorting
Catalytic Pyrolysis
Surface Treatment
Quality Inspection
Product Processing

Process Advantages

High Recovery Rate

Fiber recovery rate over 95%

Low Energy Consumption

80% lower energy consumption than virgin fiber production

Zero Emissions

Pyrolysis gas recycling, achieving zero emissions

Traceable

Complete quality traceability system

Quality Control

1
ISO 9001 Quality Management System Certification
2
Batch traceability system ensuring product traceability
3
Regular third-party testing and inspection
4
Rapid response mechanism for customer feedback

Learn More About Our Technology

Our technical team is ready to provide professional technical support and solutions