Technology/Dispersion & Processing

Dispersion & Processing

Solving Industry Pain Points, Excellent Dispersion

Excellent Dispersion Performance

Our recycled carbon fiber undergoes special surface treatment for excellent dispersion performance. It distributes uniformly in resin matrices, effectively solving the industry pain point of chopped carbon fiber agglomeration, ensuring consistency and stability of composite material performance.

Dispersion Advantages

Uniform Dispersion

Unique surface treatment technology ensures uniform fiber distribution in resin

Low Agglomeration

Effectively reduces fiber agglomeration, improves composite performance consistency

High Aspect Ratio Retention

Maintains fiber aspect ratio during processing, maximizes reinforcement effect

Strong Interface Bonding

Optimized surface treatment for strong bonding with resin matrix

Processing Recommendations

1

Twin-Screw Extrusion

Recommended screw speed: 200-400 rpm, temperature adjusted based on resin type

  • Screw speed: 200-400 rpm
  • Temperature: adjusted based on resin type
  • Feed rate: uniform and stable
2

Injection Molding

Recommended mold temperature: 80-120°C, moderate injection pressure

  • Mold temperature: 80-120°C
  • Injection pressure: moderate
  • Holding time: adjusted based on product thickness
3

Compression Molding

Suitable for thermoset resin systems, pressure and temperature adjusted based on specific process

  • Molding pressure: adjusted based on product
  • Curing temperature: determined by resin system
  • Curing time: ensure complete curing

Processing Parameters Reference

Parameter NameRecommended RangeNote
Fiber Content10-40%Adjusted based on performance needs
Processing Temperature200-300°CDetermined by resin type
Screw Speed200-400 rpmAvoid excessive shear
Fiber Length3-50 mmCustomizable
Mixing Time3-10 minEnsure uniform dispersion

Processing Recommendations

Pre-mixing Treatment

Pre-mixing in high-speed mixer recommended to ensure uniform fiber distribution

Temperature Control

Strictly control processing temperature to avoid fiber oxidation damage

Shear Control

Control shear intensity to avoid excessive fiber breakage

Venting Treatment

Pay attention to venting to avoid bubbles affecting product quality

Compatible Materials

PA6
PA66
PP
PPS
PC
PBT
EP
UP

Get Processing Technical Support

Our technical team can provide detailed processing guidance and parameter optimization recommendations